Custom Moulding & Tooling
Support custom services to turn your ideas into reality from your professional custom plastic jars manufacturer and custom plastic bottle manufacturers.
- Custom Bottle Packaging Design and Manufacturing Service
- If our existing products can't meet your need, you can simply share us your idea, we are able to turn your idea into reality. Custom molds for plastic bottles and jars are an important part of the manufacturing process for many companies in the packaging industry, such as custom pet bottle, custom plastic bottle, custom plastic jars. These molds allow custom plastic bottles and custom plastic jars manufacturer to create unique shapes and designs for their products, helping them to stand out on store shelves and appeal to consumers. As a custom plastic bottle manufacturers, Sanle plastic has a full custom moulding service and professional design department, We have our own designer , mould engineer and mould department, can make the construction design and appearance according to your idea, and make your idea becomes true. Blow Mould Used to form hollow plastic containers (such as cosmetic bottle ,beverage bottles, custom pet bottle, custom plastic bottle, custom plastic jars, daily chemicals and other packaging containers), only applicable to the production of thermoplastic products, die structure is relatively simple, the materials used to make more carbon. Injection Mould Mainly used in the production of thermoplastic plastic products has been widely applied in the kind of forming dies, molds the corresponding processing equipment is plastic injection molding machine, plastic in the first place in the bottom of the injection machine heating cylinder heated melting, and then in the injection molding machine screw or plunger, driven by the injection molding machine nozzle and mould gating system into the mold cavity, cooling hardening molding, plastic mold release products.Its structure is usually composed of forming parts, pouring system, guiding parts, pushing out mechanism, temperature regulating system, exhaust system, supporting parts and so on.Manufacturing materials usually use plastic mold steel, the common materials are mainly carbon structural steel, carbon tool steel, alloy tool steel, high-speed steel and so on.Injection molding processing mode is usually only applicable to the production of thermoplastic products, plastic products produced with injection molding process is very wide, from daily necessities to all kinds of complex machinery, electrical appliances, auto parts are molded with injection mold, it is the most widely used in the production of plastic products a processing method.
- The Process of Custom Plastic Bottles
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- Drawing (around 7days) - customer confirm the drawing.
- 3D printing sample( around 7days) -customer confirm the drawing. Make mould and send real sample to sure( around 35 days for the first mould sample).
- Start production (after the real mold is confirmed) What’s more, this is all done on site, so adjustments can be tried and lines amended very quickly.
- With such extensive experience and capabilities close at hand, new product development time lines can be very short. Once ideas are final a complete project, from concept to delivery, can take just weeks.
- Custom molds for plastic bottles and jars can be an effective way for custom plastic bottle manufacturers and custom bottle packaging companies to create unique packaging designs and differentiate their products from competitors. While there are some challenges associated with using custom molds, such as the upfront cost and production timeline, the benefits can outweigh these drawbacks for companies that produce high volumes of products or that have specialized packaging needs. Overall, custom molds are an important tool in the packaging industry that can help companies to create custom plastic bottles and jars that stand out and appeal to consumers Benefits of Using Custom Molds One of the primary benefits of using custom molds for plastic bottles and jars is the ability to create unique shapes and designs. This can help custom plastic bottle manufacturers to differentiate their products from competitors and catch the eye of consumers. Custom molds also allow custom bottle packaging companies to create packaging that is tailored to the specific needs of their products, such as custom pet bottles with unique sealing mechanisms or custom plastic jars with specialized openings. Using custom molds can also be cost-effective for custom plastic bottles and jars manufacturers that produce high volumes of products. While the upfront cost of creating a custom mold can be significant, the cost per unit decreases as more products are produced. This can lead to significant cost savings over time.
Creating a custom mold for a plastic bottle or jar typically involves a few key steps. First, the design of the custom plastic bottle or jar is created using computer-aided design (CAD) software. This design is then used to create a 3D printed model of the custom plastic bottle or jar, which allows designers to refine the design and make any necessary adjustments before moving on to the mold-making stage. Once the design is finalized, a mold is created using a process called injection molding. Injection molding involves melting plastic pellets and injecting them into a mold, which is then cooled and removed to reveal the finished product. The mold can be made from a variety of materials, including steel, aluminum, or a high-strength polymer. With such extensive experience and capabilities close at hand, new product development timelines can be very short. Once ideas are finalised, a complete project, from concept to delivery, can take just weeks.
